Rear Disc Brake Assembly: Installation

2014 Subaru Outback 2.5i, Standard TransSECTION Installation
NOTE: Before installation, remove mud and foreign matter from the caliper body and support.
  1. Before installation, check each part. Refer to INSPECTION .
  2. Apply a thin coat of grease contained in the pad kit to the support.
    Fig 1: Identifying Thin Coat Of Grease Applying Area On Support
    G05662858Courtesy of SUBARU OF AMERICA, INC.
  3. Install the support to the rear axle housing.

    Tightening torque: 

    Mounting bolt: 66 N.m (6.73 kgf-m, 48.7 ft-lb) 

  4. Apply a thin coat of Molykote M7439 (Part No. 003602001) or grease contained in the pad kit to the pad clip.
    Fig 2: Identifying Thin Coat Of Grease Applying Area On Pad Kit To Pad Clip
    G05662870Courtesy of SUBARU OF AMERICA, INC.
  5. Apply a thin coat of grease to the inner shim (a) and the outer shim (b).

    Grease: 

    Grease contained in the pad kit or WAKO grease V160 

    Fig 3: Identifying Thin Coat Of Grease Applying Area On Inner And Outer Pads
    G08583540Courtesy of SUBARU OF AMERICA, INC.
  6. Install the brake pad to the support.
  7. Install the caliper body to the support.

    Tightening torque: 

    Caliper bolt: 27 N.m (2.75 kgf-m, 19.9 ft-lb) 

  8. Install the brake hose bracket.

    Tightening torque: 

    Brake hose bracket: 33 N.m (3.4 kgf-m, 14.3 ft-lb) 

  9. Connect the brake hose using a new brake hose gasket.

    Tightening torque: 

    Union bolt: 18 N.m (1.84 kgf-m, 13.3 ft-lb) 

  10. Bleed air from the brake system. Refer to BRAKE LINE .
  11. Install the rear wheels.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.