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HOMESERVICE MANUALSSUBARU2007OUTBACK LIMITED, 4D SEDAN, STANDARDREPAIR AND DIAGNOSIS (SINGLE PAGE)ELECTRICALCHARGING SYSTEMSSTARTING SYSTEM & CHARGING SYSTEM (H4SO)GENERATORDISASSEMBLY
2007 Subaru Outback Limited, 4D Sedan, Standard

Starting System & Charging System (H4SO): Generator: Disassembly

2007 Subaru Outback Limited, 4D Sedan, StandardSECTION Disassembly
  1. Remove the four through-bolts.
    Fig 1: Locating Generator Bolts
    G04997962Courtesy of SUBARU OF AMERICA, INC.
  2. Use a drier to heat the rear cover (A) portion to 50°C(122°F).
    Fig 2: Applying Heat To Portion Of Rear Cover
    G04997963Courtesy of SUBARU OF AMERICA, INC.
  3. Insert the end of a flat tip screwdriver into the gap between stator core and front cover. Pry them apart to disassemble.
    Fig 3: Inserting End Of A Flat Tip Screwdriver Into Gap Between Stator Core And Front Cover
    G05339778Courtesy of SUBARU OF AMERICA, INC.
  4. Using a vise, support the rotor and remove the pulley bolt.
    Fig 4: Removing Pulley Nut
    G04997965Courtesy of SUBARU OF AMERICA, INC.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.