Cylinder Block: Assembly

2005 Subaru Outback i, StandardSECTION Assembly
Fig 1: Assembling Procedure Of Connecting Rod
G03828101Courtesy of SUBARU OF AMERICA, INC.
  1. Apply oil to the surfaces of the connecting rod bearings.
  2. Install the connecting rod bearings on connecting rods and connecting rod caps.
  3. Position each connecting rod with the marked side facing forward, and install it.
  4. Install the connecting rod cap with connecting rod nut.

    Ensure the arrow on connecting rod cap faces toward front during installation.

    CAUTION:
    • Each connecting rod has its own mating cap. Make sure that they are assembled correctly by checking their matching number.
    • When tightening the connecting rod nuts, apply oil on the threads.
  5. Install the expander, lower rail and upper rail by hand. Install the second ring and top ring by using a piston ring expander.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.