Cruise Control System: Actuator: Removal

2004 Subaru Outback Limited, 4D Sedan, EJ259SECTION Removal
CAUTION:
  • Be careful not to apply excessive load to the wire cable when adjusting and/or installing; otherwise, the actuator may be deformed or damaged.Β 
  • Do not bend cable sharply with a radius less than 100 mm (3.94 in); otherwise, cable may bend permanently, resulting in poor performance.Β 
  • When installing cable, be careful not to sharply bend or pinch the inner cable; otherwise, the cable may break.Β 
  1. Disconnect ground cable from battery.
  2. Remove clip bands from cruise control cable.
  3. Loosen nut which secures cruise control cable end to throttle cam and then remove cable from throttle cam.
    Fig 1: Removing Clip Bands From Cruise Control Cable
    G03510582Courtesy of SUBARU OF AMERICA, INC.
  4. Remove actuator attaching bolts.
  5. Remove actuator while disconnecting connector.
    Fig 2: Removing Actuator While Disconnecting Connector
    G03510583Courtesy of SUBARU OF AMERICA, INC.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.