Fuel Sub Level Sensor: Removal

2004 Subaru Outback Base, 4D Wagon, EJ251, StandardSECTION Removal
WARNING:
  • Place "NO FIRE" signs near the working area. 
  • Be careful not to spill fuel on the floor. 
  • During work procedures, if fuel tank is more than 3/4 full, be careful because fuel may spill. 
  1. Drain fuel from tank. Refer to DRAINING FUEL , OPERATION, Fuel.
  2. Raise rear seat and turn floor mat up. (Wagon model)
  3. Remove rear seat. (Sedan model)
  4. Remove service hole cover.
    Fig 1: Removing Service Hole Cover
    G00898959Courtesy of SUBARU OF AMERICA, INC.
  5. Disconnect connector from fuel sub level sensor.
    Fig 2: Removing Connector From Fuel Sub Level Sensor
    G00898960Courtesy of SUBARU OF AMERICA, INC.
  6. Disconnect fuel jet pump hose.
    Fig 3: Removing Fuel Jet Pump Hose
    G00898961Courtesy of SUBARU OF AMERICA, INC.
  7. Remove bolts which install fuel sub level sensor on fuel tank.
    Fig 4: Identifying Bolts Which Install Fuel Sub Level Sensor On Fuel Tank
    G00898962Courtesy of SUBARU OF AMERICA, INC.
  8. Remove fuel sub level sensor.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.