General Dimensions and Clearances

Manual Transmission and Differential

Transmission Case Assembly





Drive Pinion shim adjustment Hypoid gear backlash
0.13 - 0.18 mm (0.0051 - 0.0071 in)





Selection of main shaft rear plate

Drive Pinion Assembly
Preload adjustment of thrust bearing Starting Torque
0.3 - 0.8 Nm (0.03 - 0.08 Fgf-m, 0.2 - 0.6 ft-lb)





Adjustment washer No.1





Adjusting Washer No.2

Reverse Idler Gear
Adjustment of Reverse idler gear position
Reverse idler gear to Transmission case (LH) wall clearance
6.0 -7.5 mm (0.236 - 0.295 in)





Reverse Shift Lever
After Installing a suitable reverse shifter lever, adjust reverse idler gear to Transmission case wall clearance to within 0 to 0.029 in) using washers.





Washer (20.5 X 26 X t)

Shift Fork and Rod
Select suitable shifter forks so both coupling sleeve and reverse driven gear are positioned in the center of their synchromesh mechanisms.
A 1st-2nd - 3rd-4th
0.4 - 1.4 mm (0.016 - 0.055 in)
B 3rd-4th - 5th
0.5 - 1.3 mm (0.02 - 0.051 in)





1st-2nd Shifter fork





3rd-4th Shifter fork





5th Shifter fork

Extension Assembly
Thrust washer (50 X 61 X t) to taper roller bearing table outer race side clearance
0.2 - 0.3 mm (0.0008 - 0.012 in T)
NOTE:
T: Tight





Thrust washer (50 X 60 X t)
Thrust washer to center differential side clearance
0.15 - 0.35 mm (0.0059 - 0.0138 in)





Thrust Washer