Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSSUBARU2002FORESTER BASEREPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE PERFORMANCEENGINE CONTROL SYSTEMSFUEL INJECTION (FUEL SYSTEMS)INTAKE MANIFOLDINSTALLATION

2002 Subaru Forester Base

Intake Manifold: Installation

2002 Subaru Forester BaseSECTION Installation

Install intake manifold onto cylinder heads.
NOTE: Always use new gaskets.

Tightening torque: 25 N.m (2.5 kgf-m, 18.1 ft-lb)

Fig 1: Installing Intake Manifold Bolts
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Connect fuel hoses.

Fig 2: Connecting Fuel Hoses
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Connect connector to camshaft position sensor.

Fig 3: Connecting Connector To Camshaft Position Sensor
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Connect connector to oil pressure switch.

Fig 4: Connecting Connector To Oil Pressure Switch
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Connect connector to crankshaft position sensor.

Fig 5: Connecting Connector To Crankshaft Position Sensor
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Connect knock sensor connector.

Fig 6: Connecting Knock Sensor Connector
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Connect connectors to engine coolant temperature sensor.

Fig 7: Connecting Connectors To Engine Coolant Temperature Sensor
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Install air cleaner case stay RH and engine harness bracket, and connect engine harness connectors to bulkhead connectors.

Fig 8: Installing Air Cleaner Case Stay RH And Engine Harness Bracket
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Connect brake booster hose.

Fig 9: Connecting Brake Booster Hose
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Connect engine coolant hose to throttle body.

Fig 10: Connecting Engine Coolant Hose
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Connect PCV hose to intake manifold.

Fig 11: Connecting PCV Hose
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Connect spark plug cords to spark plugs.
Install power steering pump on brackets.
1. Connect terminal to power steering pump switch.
  
  Fig 12: Connecting Terminal To Power Steering Pump Switch
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2. Tighten bolts which install power steering pump on bracket.
  Tightening torque: 20.1 N.m (2.05 kgf-m, 14.8 ft-lb)
  
  Fig 13: Installing Power Steering Pump On Bracket
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3. Install power steering pipe brackets onto right side intake manifold.
  
  Fig 14: Installing Power Steering Pipe Brackets
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4. Install front side V-belt. Refer to V-BELT .
5. Install resonator chamber.
  Tightening torque: 33 N.m (3.4 kgf-m, 24.6 ft-lb)
Fig 15: Installing Resonator Chamber
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Connect accelerator cable (A).

Fig 16: Connecting Accelerator Cable
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Connect cruise control cable (B). (With cruise control models)
Install air intake duct and air cleaner assembly. Refer to AIR INTAKE DUCT and AIR CLEANER CASE .
Connect connector to fuel pump relay.

Fig 17: Connecting Connector To Fuel Pump Relay
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Connect battery ground cable.

Fig 18: Connecting Battery Ground Cable
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