Fuel Pump: Removal

2002 Subaru Forester BaseSECTION Removal
WARNING:
  • Place "No fire" signs near the working area.
  • Be careful not to spill fuel on the floor.
  1. Release fuel pressure. Refer to RELEASING OF FUEL PRESSUREΒ 
  2. Open fuel filler flap lid, and remove fuel filler cap.
    Fig 1: Removing Fuel Filler Cap
    G02862000Courtesy of SUBARU OF AMERICA, INC.
  3. Disconnect battery ground cable.
    Fig 2: Disconnecting Battery Ground Cable
    G02862001Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the floor box located just behind the rear seats.
  5. Remove access hole lid.
    Fig 3: Removing Access Hole Lid
    G02862002Courtesy of SUBARU OF AMERICA, INC.
  6. Disconnect connector from fuel pump.
    Fig 4: Disconnecting Connector From Fuel Pump
    G02862003Courtesy of SUBARU OF AMERICA, INC.
  7. Move clips, and then disconnect fuel delivery hose (A), return hose (B) and jet pump hose (C).
  8. Disconnect quick connector, and then disconnect fuel delivery hose (A). Refer to Fuel Delivery, Return and Evaporation LinesΒ  .
    Fig 5: Disconnecting Fuel Delivery Hose
    G02862004Courtesy of SUBARU OF AMERICA, INC.
  9. Remove nuts which install fuel pump assembly onto fuel tank.
    Fig 6: Removing Fuel Pump Assembly Nuts
    G02862005Courtesy of SUBARU OF AMERICA, INC.
  10. Take off fuel pump from fuel tank.
    Fig 7: Removing Fuel Pump
    G02862006Courtesy of SUBARU OF AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.