Forward Clutch Drum: Reassembly

1998 Subaru Forester L, AutomaticSECTION Reassembly
  1. Align forward piston cut out portion with spline of drum and install. See Fig 2 . Install overrunning piston. Using spring compressor, install springs, spring retainer and snap ring onto drum.
  2. Install overrunning clutch dish plate, driven plates, drive plates, pressure plate and snap ring. Ensure correct dish plate installation. See Fig 2 and Figure . Install forward clutch dish plates, driven plates, drive plates, pressure plate and snap rings. Ensure correct dish plate installation. See Fig 2 and Figure . Install front planetary carrier snap ring.
  3. Check forward clutch and overrunning clutch for operation. Set one-way clutch inner race and apply compressed air to check. Measure clearance between pressure plates and snap rings of forward clutch and overrunning clutch. See FORWARD & OVERRUNNING CLUTCH CLEARANCEΒ  table. If clearance is not within specifications, select appropriate pressure plate to obtain proper clearance. See FORWARD CLUTCH PRESSURE PLATEΒ  and OVERRUNNING CLUTCH PRESSURE PLATEΒ  tables.
  4. Install one-way clutch needle bearing and snap ring. Install 1st-2nd one-way clutch, plate and snap ring. Set inner race and ensure forward clutch moves freely in clockwise direction and locks in counterclockwise direction. See Fig 1 .
FORWARD & OVERRUNNING CLUTCH CLEARANCE

Application In. (mm)
Forward Clutch Standard Clearance .018-.034 (.45-.85)
Forward Clutch Allowable Limit .063 (1.60)
Overrunning Clutch Standard Clearance .039-.055 (1.00-1.40)
Overrunning Clutch Allowable Limit .079 (2.00)
FORWARD CLUTCH PRESSURE PLATE

Part No. Thickness In. (mm)
31567AA270 .157 (4.00)
31567AA280 .165 (4.20)
31567AA290 .173 (4.40)
31567AA300 .181 (4.60)
31567AA310 .189 (4.80)
31567AA320 .197 (5.00)
31567AA330 .205 (5.20)
OVERRUNNING CLUTCH PRESSURE PLATE

Part No. Thickness In. (mm)
31567AA120 .315 (8.00)
31567AA130 .323 (8.20)
31567AA140 .331 (8.40)
31567AA150 .339 (8.60)
31567AA160 .346 (8.80)
31567AA170 .354 (9.00)
31567AA180 .362 (9.20)
Fig 1: Checking Forward Clutch Operation
G93E24665Courtesy of SUBARU OF AMERICA, INC.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
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  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.