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HOMESERVICE MANUALSSCION2016IM AUTOMATIC CVT TRANSREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 2 (MANUAL TRANSMISSION - SERVICE INFORMATION)OUTPUT SHAFTDISASSEMBLY [06/2015 - ]PROCEDURE
2016 Scion iM Automatic CVT Trans

Disassembly [06/2015 - ]: Procedure

2016 Scion iM Automatic CVT TransSECTION Procedure
WARNING: This page is about a different variant/trim than selected.
  1. INSPECT 1ST GEAR THRUST CLEARANCE 

    See step  1

  2. INSPECT 2ND GEAR THRUST CLEARANCE 

    See step  2

  3. INSPECT 1ST GEAR RADIAL CLEARANCE 

    See step  3

  4. INSPECT 2ND GEAR RADIAL CLEARANCE 

    See step  4

  5. REMOVE 6TH DRIVEN GEAR 
    1. Using SST and a press, remove the rear output shaft bearing and 6th driven gear from the output shaft.
      GTY487939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09527-21011 
      • SST: 09950-60010 
        1. 09951-00290
      • SST: 09950-70010 
        1. 09951-07100
      NOTE:

      Support the output shaft by hand to prevent it from dropping.

  6. REMOVE OUTPUT GEAR SPACER 
    1. Remove the output gear spacer from the output shaft.
      GTY436686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE 4TH DRIVEN GEAR 
    1. Using SST and a press, remove the 5th driven gear and 4th driven gear from the output shaft.
      GTY426103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09527-21011 
      • SST: 09950-60010 
        1. 09951-00290
      NOTE:

      Support the output shaft by hand to prevent it from dropping.

  8. REMOVE OUTPUT GEAR SPACER 
    1. Remove the output gear spacer from the output shaft.
      GTY453242Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE 2ND GEAR 
    1. Using SST and a press, remove the 3rd driven gear and 2nd gear from the output shaft.
      GTY487846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-00020 
      • SST: 09950-60010 
        1. 09951-00290
      NOTE:
      • Do not tighten SST excessively.
      • Support the output shaft by hand to prevent it from dropping.
  10. REMOVE 2ND GEAR NEEDLE ROLLER BEARING 
    1. Remove the 2nd gear needle roller bearing from the output shaft.
      GTY436685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE INNER 2ND GEAR BEARING RACE 
    1. Remove the inner 2nd gear bearing race from the output shaft.
      GTY453241Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE NO. 1 SYNCHRONIZER RING SET (for 2nd Gear) 
    1. Remove the No. 1 synchronizer ring set (for 2nd gear) from the reverse gear.
      GTY184825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE REVERSE GEAR 
    1. Remove the reverse gear from the No. 1 transmission clutch hub.
      GTY436843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 1 SYNCHROMESH SHIFTING KEY 
    1. Remove the 3 No. 1 synchromesh shifting keys from the No. 1 transmission clutch hub.
      GTY455799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 1 TRANSMISSION CLUTCH HUB 
    1. Remove the No. 1 transmission clutch hub from the output shaft.
      GTY448737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE NO. 1 SYNCHRONIZER RING SET (for 1st Gear) 
    1. Remove the No. 1 synchronizer ring set (for 1st gear) from the 1st gear.
      GTY184821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE 1ST GEAR 
    1. Remove the 1st gear from the output shaft.
      GTY184819Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE 1ST GEAR NEEDLE ROLLER BEARING 
    1. Remove the 1st gear needle roller bearing from the output shaft.
      GTY184820Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE 1ST GEAR BUSHING 
    1. Remove the 1st gear bushing from the output shaft.
      GTY184822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE FRONT OUTPUT SHAFT BEARING 
    1. Using SST and a press, remove the front output shaft bearing from the output shaft.
      GTY492105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-00020 
      • SST: 09950-60010 
        1. 09951-00290
      • SST: 09950-70010 
        1. 09951-07100
      NOTE:
      • Do not tighten SST excessively.
      • Support the output shaft by hand to prevent it from dropping.
RENDER: 1.0x

NO RELATED

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Stop DIY work and contact a certified mechanic immediately if any of the following apply:

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  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.