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HOMESERVICE MANUALSSCION2016IM AUTOMATIC CVT TRANSREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 2 (MANUAL TRANSMISSION - SERVICE INFORMATION)DIFFERENTIAL CASEDISASSEMBLY [06/2015 - ]PROCEDURE
2016 Scion iM Automatic CVT Trans

Disassembly [06/2015 - ]: Procedure

2016 Scion iM Automatic CVT TransSECTION Procedure
WARNING: This page is about a different variant/trim than selected.
  1. INSPECT FRONT DIFFERENTIAL CASE ASSEMBLY WITH RING GEAR 

    See step  1

  2. INSPECT FRONT DIFFERENTIAL SIDE GEAR THRUST AMOUNT 

    See step  2

  3. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN 
    1. Secure the front differential case assembly with ring gear in a vise between aluminum plates.
      NOTE:

      Do not overtighten the vise.

    2. Using a 5 mm pin punch and a hammer, remove the front differential pinion shaft straight pin from the front differential case assembly with ring gear.
      GTY451579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT 
    1. Remove the front No. 1 differential pinion shaft from the front differential case assembly with ring gear.
      GTY429989Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSPECT FRONT DIFFERENTIAL PINION BACKLASH 

    See step  3

  6. REMOVE FRONT DIFFERENTIAL SIDE GEAR 
    1. Install SST as shown in the illustration and tighten it.
      GTY449730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn *b Hold
      • SST: 09528-52010 
        1. 09528-05020
        2. 09953-05010
      NOTE:

      Do not overtighten SST as doing so will damage the front differential side gears, conical springs, front No. 1 differential side gear thrust washers and front differential case assembly with ring gear.

      HINT: 

      • Tighten SST to create the necessary clearance to remove the front differential pinions.
      • When removing the front differential pinions, do not overtighten SST, as it is necessary to rotate the front differential side gears.
    2. Install SST as shown in the illustration and rotate the front differential side gear to remove the 2 front differential pinions and 2 front differential pinion thrust washers from the front differential case assembly with ring gear.
      GTY491588Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      • SST: 09528-52010 
        1. 09528-05040
      NOTE:

      Do not drop the front differential pinions and front differential pinion thrust washers.

    3. Remove SST from the front differential case assembly with ring gear, and then remove the 2 front differential side gears, 2 front No. 1 differential side gear thrust washers and 2 conical springs from the front differential case assembly with ring gear.
      GTY485354Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Differential Side Gear
      *2 Conical Spring
      *3 Front No. 1 Differential Side Gear Thrust Washer
      NOTE:

      Do not drop the front differential side gears, front No. 1 differential side gear thrust washers or conical springs.

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.