Reassembly [05/2014 - ]

2015 Scion FR-S Automatic TransSECTION Reassembly [05/2014 - ]
  1. INSTALL STARTER CLUTCH SUB-ASSEMBLY 
    1. Apply high-temperature grease to the shaft as shown in the illustration.
      Fig 1: High-Temperature Grease To The Shaft
      GTY391555Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      High-temperature Grease
    2. Install the internal gear to the shaft.
      Fig 2: Internal Gear To The Shaft
      GTY390541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply high-temperature grease to the shaft as shown in the illustration.
      Fig 3: High-Temperature Grease To The Shaft
      GTY391556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      High-temperature Grease
    4. Install the over running clutch to the shaft.
      Fig 4: Over Running Clutch From The Shaft
      GTY385540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the stopper to the shaft.

      Using snap ring pliers, install the snap ring.

      Fig 5: Snap Ring And Stopper
      GTY385756Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a press, press the snap ring into the stopper.
      Fig 6: Press The Snap Ring
      GTY392253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Snap Ring
      *2 Stopper
    7. Install the starter clutch sub-assembly together with the drive lever set pin to the starter drive housing assembly.
      Fig 7: Starter Clutch Sub-Assembly
      GTY385551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL STARTER PLANETARY GEAR 
    Fig 8: High-Temperature Grease To The Planetary Gears And Pins
    GTY390533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Apply high-temperature grease to the planetary gears and pins of the planetary shaft.
    2. Install the 3 starter planetary gears.
      TEXT IN ILLUSTRATION

      High-temperature Grease
  3. INSTALL STARTER HOUSING RUBBER 
    1. Install the starter housing rubber, seal rubber and plate to the starter drive housing assembly.
      Fig 9: Starter Housing Rubber, Seal Rubber And Plate
      GTY389206Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Starter Housing Rubber
      *2 Plate
      *3 Seal Rubber
  4. INSTALL STARTER ARMATURE ASSEMBLY 
    1. Install the starter armature assembly to the starter yoke assembly.
      Fig 10: Starter Armature Assembly
      GTY391599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL STARTER YOKE ASSEMBLY 
    1. Align the claw of the starter yoke assembly with the groove inside the starter drive housing assembly.
      Fig 11: Align The Claw With The Groove Inside
      GTY385193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Claw
      *2 Groove
    2. Install the starter yoke assembly together with the starter armature assembly to the starter drive housing assembly.
      Fig 12: Starter Yoke Assembly
      GTY393068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL STARTER BRUSH HOLDER ASSEMBLY 
    1. Install a 24 mm socket to the starter brush holder assembly.
      Fig 13: 24 Mm Socket
      GTY392888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the starter brush holder assembly to the starter armature assembly.
  7. INSTALL STARTER COVER 
    1. Install the starter cover with 2 screws and 2 bolts.
      Fig 14: 2 Through Bolts And 2 Screws
      GTY390012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt 

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      Screw 

      Torque: 1.4 N*m (14 kgf*cm, 12 in.*lbf) 

  8. INSTALL MAGNET STARTER SWITCH ASSEMBLY 
    1. Install the magnet starter switch assembly with the 2 screws.
      Fig 15: 2 Screws And The Magnet Starter Switch Assembly
      GTY390747Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

    2. Connect the lead wire to terminal C with the nut.
      Fig 16: Nut And Lead Wire From Terminal C
      GTY385147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.