Installation Procedure

2010 Saturn Vue XE, 3.5 NSECTION Installation Procedure
WARNING: This page is about a different car, the 2008 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
    IMPORTANT: Flat washer type seals do not require lubrication.
  1. Inspect the new seal washer for any signs of cracks, cuts, or damage.

    Do not use a damaged seal washer.

  2. Remove the cap or tape from the A/C refrigerant components.
  3. Fig 1: Identifying Good & Bad Sealing Washer Positions
    GM818438Courtesy of GENERAL MOTORS CORP.
  4. Using a lint-free clean, dry cloth, clean the sealing surfaces of the A/C refrigerant components.
  5. Carefully install the new seal washer onto the A/C refrigerant component.

    The washer must completely bottom against the surface of the fitting.

  6. IMPORTANT: After tightening the A/C components, there should be a slight sealing washer gap of approximately 1.2 mm (3/64 in) between the A/C line and the A/C component.
  7. Assemble the remaining A/C refrigerant components. Refer to the appropriate repair procedure.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.