Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSSATURN2009ASTRA XR, 4D HATCHBACK, AUTOMATICREPAIR AND DIAGNOSISBODY & FRAMEFIXED AND MOVEABLE WINDOWSREPAIR INSTRUCTIONSREAR SIDE DOOR WINDOW WEATHERSTRIP REPLACEMENTINSTALLATION PROCEDURE
2009 Saturn Astra XR, 4D Hatchback, Automatic
Installation Procedure
2009 Saturn Astra XR, 4D Hatchback, AutomaticSECTION Installation Procedure
- Install the window channel.
- Install the fixed window.
- Install the front door rear weatherstrip channel.
Tighten: Tighten the top bolt to 2.5 N.m (22 lb in).
- Install the rear lower channel weatherstrip.
Tighten: Tighten the bolt to 7 N.m (62 lb in).
- Install the belt outer sealing strip.
- Install the belt inner sealing strip.
- Install the water vapor barrier.
- Apply the adhesive tape to door frame according to the shaded areas shown.
- Cut the foil to size.
- Provide the cut-outs for inside handle with bearing supports and, if available, manual window actuation.
- Install the water vapor barrier without creases.
- Install the rubber ring.
- Install the rear door inner paneling, refer to Rear Side Door Trim Panel Replacement .
- Close the window.
NOTE:
Ensure that the window channel is correctly seated.
CAUTION:
Refer to Fastener Caution
.
NOTE:
Damaged the water vapor barrier must be replaced
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.