Engine Control Module: Service and Repair

POWERTRAIN CONTROL MODULE (PCM) REPLACEMENT

REMOVAL PROCEDURE

NOTE:
- In order to prevent internal damage to the PCM, the ignition must be OFF when disconnecting or reconnecting the PCM connector.
- Do not touch the connector pins or soldered components on the circuit board in order to prevent possible electrostatic discharge (ESD) damage to the PCM.

1. Using a scan tool, retrieve the percentage of remaining engine oil. Record the remaining engine oil life.

IMPORTANT: It is necessary to record the remaining engine oil life. If the replacement module is not programed with the remaining engine oil life, the engine oil life will default to 100 percent. If the replacement module is not programmed with the remaining engine oil life, the engine oil will need to be changed at 5000 km (3,000 mi) from the last engine oil change.

2. Disconnect the negative battery cable.




3. Disconnect the 3 powertrain control module (PCM) harness connectors from the PCM, noting proper orientation.
4. Use the retaining tab to release the PCM from the underhood junction block bracket.

NOTE: Control module damage may result when the metal case contacts battery voltage. DO NOT contact the control module metal case with battery voltage when servicing a control module, using battery booster cables or when charging the vehicles battery.

INSTALLATION PROCEDURE
1. Use the retaining tab to secure the PCM, when installing the PCM to the underhood junction block bracket.

NOTE: Control module damage may result when the metal case contacts battery voltage. DO NOT contact the control module metal case with battery voltage when servicing a control module, using battery booster cables or when charging the vehicles battery.




2. Connect the PCM harness connectors to the PCM.
3. Connect the negative battery cable.
4. Program the PCM. Refer to Control Module References in Computer/Integrating Systems. Programming and Relearning