Refrigerant Temperature Sensor: Service and Repair

2005 Saturn VUE 2WD V6-3.5L VIN 4SECTION Service and Repair


AIR CONDITIONING (A/C) REFRIGERANT LOW TEMPERATURE SENSOR REPLACEMENT

REMOVAL PROCEDURE




1. Disconnect the thermal expansion valve (TXV) temperature sensor from the engine harness.
2. Remove the temperature sensor screw from the evaporator pipe.
3. Remove the temperature sensor from the evaporator pipe.

INSTALLATION PROCEDURE




1. Fill the temperature sensor housing in the TXV with the thermal grease included with the service kit.

IMPORTANT: The TXV cavity for temperature sensor must be packed with thermal grease to ensure functionality.

2. Install the temperature sensor and wipe away the excess grease.
3. Install the temperature sensor screw.

Tighten the screw to 8.5 N.m (75 lb in).

NOTE: Refer to Fastener Notice in Service Precautions.

4. Connect the temperature sensor to the engine harness.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.