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HOMESERVICE MANUALSSATURN2005RELAY AWDREPAIR AND DIAGNOSIS (SINGLE PAGE)QUICK LOOKUPSWIRING DIAGRAMSWIRING SYSTEMS & ELECTRICAL POWER MANAGEMENT - INTRODUCTION)DIAGNOSTIC INFORMATION AND PROCEDURESYAKAZI CONNECTORSTERMINAL REMOVAL PROCEDURE
2005 Saturn Relay AWD

Terminal Removal Procedure

2005 Saturn Relay AWDSECTION Terminal Removal Procedure
  1. Disconnect the connector from the component.
    2. Fig 1: Removing Terminal Position Assurance (Yakazi)
    GM1454532Courtesy of GENERAL MOTORS CORP.
  2. Insert a small flat blade tool in the slot below the front loaded terminal position assurance (TPA) and pry up.
  3. Remove the TPA by pulling it out of the connector.
  4. Push the wire side of the terminal that is being removed toward the connector and hold it in position.
    5. Fig 2: Inserting Tool Into Terminal Cavity (Yakazi)
    GM1454546Courtesy of GENERAL MOTORS CORP.
  5. Insert the J 38125-553 (GM P/N 15315247) on a slight upward angle into the cavity below the terminal to be removed. Ensure that the pointed on the end of the tool is facing the bottom of the terminal and it stays in contact with the terminal until it stops on the plastic terminal retainer. See the release tool cross reference in the Reference Guide of the J-38125  to ensure that the correct release tool is used. See Special Tools .
    6. Fig 3: Pulling Terminal Out Of Connector (Yakazi)
    GM1454553Courtesy of GENERAL MOTORS CORP.
  6. Gently pry the plastic terminal retainer down and carefully pull the terminal out of the connector. Always remember never use force when pulling a terminal out of a connector. If the terminal is difficult to remove, repeat the entire procedure.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.