Installation Procedure

2005 Saturn Ion 3 4D Sedan, StandardSECTION Installation Procedure
    IMPORTANT: Make sure the interconnect and seal are lined up before module installation.
  1. Install the ignition control module in the ignition coil housing.
  2. NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the ICM retaining screws.

    Tighten:  Tighten the retaining screws to 1.5 N.m (13 lb in).

  4. Fig 1: View Of ICM
    GM783965Courtesy of GENERAL MOTORS CORP.
  5. Connect the ICM harness connector.
  6. Install the accelerator cable bracket.
  7. NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  8. Install the accelerator cable bracket bolt.

    Tighten:  Tighten the retaining screws to 10 N.m (18 lb in).

  9. Install the accelerator cable to the bracket.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.