Installation Procedure

2003 Saturn Ion 3 4D Sedan, StandardSECTION Installation Procedure
WARNING: This page is about a different variant/trim than selected.
  1. Install the cooler line assembly to the transmission.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the cooler line retaining nut at the transmission.

    Tighten 

    Tighten the lines to 7 N.m (62 lb in).

    Fig 1: Installing Cooler Line Assembly To Transmission
    G02126133Courtesy of GENERAL MOTORS CORP.
  3. Connect the transmission cooler lines to the radiator.

    Tighten 

    Tighten the nut to 16 N.m (12 lb ft).

    Important:  Do not use ATF P/N 21005966 or P/N 21019223, these fluids are not compatible with this transmission. Use Saturn P/N 22688912.

  4. Add fluid to the transmission as necessary. Refer to Transmission Fluid Checking Procedure .
  5. Start the engine a check for leaks.
    Fig 2: Connecting Transmission Cooler Lines To Radiator
    G02126134Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.