Fuel Rail Assembly (SOHC): Removal

2000 Saturn SC2 Automatic, MP6SECTION Removal
  1. Disconnect negative battery terminal.
  2. Remove air intake tube, air filter cover and fresh air tube.
  3. Remove PCV hose.
  4. Relieve pressure in fuel system at fuel pressure test port. Refer to RELIEVING FUEL PRESSUREΒ .
    Fig 1: Relieving Fuel Pressure
    G01068227Courtesy of GENERAL MOTORS CORP.
  5. Remove fuel feed line retainer clip attachment nut (10 mm hex).
    Fig 2: Remove Fuel Feed Line Retainer Clip
    G01068228Courtesy of GENERAL MOTORS CORP.
  6. Disconnect the fuel supply line by compressing the two plastic retainer tabs and pulling on the fuel supply line. Remove and discard the plastic retainer.
    Fig 3: Fuel Injector Electrical Connectors
    G01068229Courtesy of GENERAL MOTORS CORP.
  7. Remove accelerator control cable bracket bolts. Disconnect cable from throttle lever and lay over intake manifold.
  8. Disconnect injector electrical connectors.
    1. Pull pop up CPA. It is not necessary to remove CPA from connector.
    2. Squeeze connector at CPA.
    3. Pull to remove.
      Fig 4: Injector Electrical Connectors
      G01068230Courtesy of GENERAL MOTORS CORP.
  9. Remove fuel rail assembly attachment bolts.
    Fig 5: Fuel Rail Assembly Attachment Bolts
    G01068231Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.