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HOMESERVICE MANUALSSAAB20109-5REPAIR AND DIAGNOSISTRANSMISSIONAUTOMATIC TRANSMISSIONADJUSTMENT REPLACEMENTCONTROL VALVE BODY REPLACEMENTINSTALLATION PROCEDURE
2010 Saab 9-5

Installation Procedure

2010 Saab 9-5SECTION Installation Procedure
  1. Clean the sealing surfaces.
  2. Clean the threads (arrows).
    Fig 1: Locating Valve Housing Fasteners Tightening Sequence
    G09435428Courtesy of SAAB-SCANIA OF AMERICA, INC.
  3. Install the valve housing.
    Fig 2: Identifying Clutch Rod
    G09435429Courtesy of SAAB-SCANIA OF AMERICA, INC.
    1. 3.1. Hook in the clutch rod (1).
    2. 3.2. Install 6 fasteners.
  4. Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
  5. Install the cover.
    Fig 3: Identifying Gasket, Cover And Screws
    G09435430Courtesy of SAAB-SCANIA OF AMERICA, INC.
    1. 5.1. Install a new gasket (3).
    2. 5.2. Install the cover (1).
    3. 5.3. Install two screws (2).
  6. Finish fitting the valve housing.
    Fig 4: Identifying Control Valve Body Tightening Sequence
    G09435431Courtesy of SAAB-SCANIA OF AMERICA, INC.
  7. Refer to FASTENER CAUTION .

    Tighten the 8 fasteners (arrows) in the specified order.

    Tighten 

    10 Nm (88 lb in)

  8. Install the temperature sensor (3).
    Fig 5: Identifying Attaching Plate, Temperature Sensor And Screw
    G09435432Courtesy of SAAB-SCANIA OF AMERICA, INC.
    1. 8.1. Moisten the temperature sensor O-ring with gearbox oil.
    2. 8.2. Install the attaching plate (2).
    3. 8.3. Tighten the fastener (1).

    Tighten 

    10 Nm (88 lb in)

  9. Plug in the engine speed sensor connectors.

    Attach the connectors to the two mountings (4).

    Fig 6: Identifying Solenoid Valves, Engine Speed Sensors, Mountings And Retaining Clip
    G09435433Courtesy of SAAB-SCANIA OF AMERICA, INC.
  10. Plug in the connector for the solenoid valves.
    1. 10.1. Secure the wiring harness in the 2 retaining clips (3).
    2. 10.2. Plug in the 2 connectors for the engine speed sensors (2).
    3. 10.3. Plug in the 8 connectors for the solenoid valves (1).
      Fig 7: Identifying Connectors From Solenoid Valves
      G09435434Courtesy of SAAB-SCANIA OF AMERICA, INC.
  11. Install control valve body. Refer to CONTROL VALVE BODY COVER REPLACEMENT .
  12. Lower the vehicle.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.