Fuel Evaporation System: Operation

1986 Saab 9000 StandardSECTION Operation

When engine is stopped, fuel vapor from fuel tank flows through vapor line into charcoal canister where it is stored. When engine is running, fresh air is drawn through charcoal canister as manifold vacuum pulls the stored fuel vapor into the combustion chambers for burning. The check valve regulates the amount of vapor flow.

A roll-over valve in the fuel evaporation line shuts off line if vehicle turns over. It is located in-line, above fuel tank.

The special fuel filler cap contains a vacuum relief valve to let air into the tank if the vent lines become plugged. This prevents tank collapse or engine fuel starvation.

Fig 1: Fuel Evaporation System (9000)
G37942
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.