Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSPONTIAC2007WAVE BASE, 4D SEDAN, D16/MLMREPAIR AND DIAGNOSISENGINE PERFORMANCESYSTEMENGINE CONTROLS & FUEL - 1.6L - INTRODUCTION (2 OF 2)REPAIR INSTRUCTIONSENGINE CONTROL MODULE REPLACEMENTFUEL SENDER ASSEMBLY REPLACEMENTREMOVAL PROCEDUREINSTALLATION PROCEDUREFUEL HOSE/PIPES ASSEMBLY REPLACEMENT
2007 Pontiac Wave Base, 4D Sedan, D16/MLM
Installation ProcedureFuel Hose/Pipes Assembly Replacement
2007 Pontiac Wave Base, 4D Sedan, D16/MLMSECTION Installation ProcedureFuel Hose/Pipes Assembly Replacement
- Clean the gasket mating surface on the fuel tank.
- Position the new gasket in place.
- Install the fuel pump into the fuel tank in the same location as removed for ease of line and connector installation.
- Install the fuel pump assembly clip.
- Connect the fuel pump assembly connector.
- Install the fuel pump line.
- Install the fuel pump access cover.
- Install the EF10 fuse.
- Connect the negative battery cable.
- Perform an operational check of the fuel pump.
- Install the rear seat. Refer to Rear Seat Cushion Replacement .
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.