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HOMESERVICE MANUALSPONTIAC2006G6 GTP, 2D COUPE, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 765 (POWER STEERING SYSTEM)REPAIR INSTRUCTIONSSTEERING GEAR REPLACEMENT
2006 Pontiac G6 GTP, 2D Coupe, Standard

Steering Gear Replacement

2006 Pontiac G6 GTP, 2D Coupe, StandardSECTION Steering Gear Replacement
WARNING: This page is about a different car, the 2007 Saturn Sky. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Power Steering Gear
GM1587847Courtesy of GENERAL MOTORS CORP.
Steering Gear Replacement

Callout Component Name
NOTE: Secure the steering wheel utilizing a strap to prevent rotation. Locking of the steering column will prevent damage and a possible malfunction of the SIR system. The steering wheel must be secured in position before disconnecting the following components:
  • The steering column
  • The intermediate shaft
  • The steering gear

After disconnecting these components, do not move the front tires and wheels. Failure to follow these procedures may cause improper alignment of some components during installation and result in possible damage to the SIR coil.
Preliminary Procedure: Remove the front tire/wheel assemblies. Refer to Tire and Wheel Removal and Installation
1 Steering Linkage Outer Tie Rod Nuts (Qty: 2)
NOTE: Refer to Fastener Notice .

Tighten:  30 N.m (22 lb ft) plus an additional 115 degrees
2 Steering Linkage Outer Tie Rod Ends (Qty: 2)
Procedure: 
Refer to Rack and Pinion Outer Tie Rod End Replacement  for removal.
3 Steering Gear Inlet and Outlet Hose Fittings (Qty: 2)

Procedure

  1. Place drain pans under the vehicle as needed to catch any power steering fluid.
  2. Drain as much power steering fluid as possible from the power steering system.

Tighten:  27 N.m (20 lb ft)
4 Steering Gear Bolts/Nuts (Qty: 2)

Tighten:  60 N.m (44 lb ft)
5 Steering Gear

Procedure

  1. Remove the intermediate steering shaft lower bolt from the steering gear. Refer to Intermediate Steering Shaft Replacement (good) .
  2. Fill and bleed the power steering system. Refer to Power Steering System Bleeding .
  3. Adjust the front toe. Refer to Front Toe Adjustment .
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.