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HOMESERVICE MANUALSPONTIAC2006G6 GTP, 2D COUPE, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 654 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONSGENERATOR REPLACEMENT (L61)INSTALLATION PROCEDURE
2006 Pontiac G6 GTP, 2D Coupe, Standard

Installation Procedure

2006 Pontiac G6 GTP, 2D Coupe, StandardSECTION Installation Procedure
WARNING: This page is about a different car, the 2007 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Generator & Bolts
    GM1578425Courtesy of GENERAL MOTORS CORP.
  1. Position the generator to the engine block.
    2. NOTE: Refer to Fastener Notice .
  2. Install the generator bolts.

    Tighten:  Tighten the bolts to 22 N.m (16 lb ft).

    3. Fig 2: View Of Generator Electrical Connectors
    GM1578426Courtesy of GENERAL MOTORS CORP.
  3. Install the engine wing harness terminal (4) to the generator stud.
  4. Install the engine wiring harness terminal lead to generator nut (3).

    Tighten:  Tighten the nut to 20 N.m (15 lb ft).

  5. Position the engine wiring harness lead rubber boot (3).
  6. Connect the engine wiring harness electrical connector (1) to the generator.
  7. Install the radiator inlet hose. Refer to Radiator Inlet Hose Replacement (L61) or Radiator Inlet Hose Replacement (LZ4, LZ9) .
  8. Install the drive belt. Refer to Drive Belt Replacement .
  9. Install the air cleaner resonator. Refer to Air Cleaner Outlet Resonator Replacement .
  10. Connect negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.