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HOMESERVICE MANUALSPONTIAC2006G6 GTP, 2D COUPE, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 535 (ENGINE EXHAUST SYSTEM)REPAIR INSTRUCTIONSMUFFLER REPLACEMENT (SERVICE PART)REMOVAL PROCEDURE
2006 Pontiac G6 GTP, 2D Coupe, Standard

Removal Procedure

2006 Pontiac G6 GTP, 2D Coupe, StandardSECTION Removal Procedure
WARNING: This page is about a different car, the 2006 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Ensure that the vehicle is properly supported and squarely positioned. To help avoid personal injury when a vehicle is on a hoist, provide additional support for the vehicle on the opposite end from which the components are being removed.
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
    2. Fig 1: View Of Muffler & Marking The String On The Pipe
    GM1270141Courtesy of GENERAL MOTORS CORP.
  2. Obtain a piece of (non-stretchable) string 135 mm (5.3 in) long. Starting from the muffler, place the string along the pipe. Mark the end of the string on the pipe.
    3. NOTE: Always use a chain cutter to cut the stainless steel pipe. A torch leaves a rough edge and may warp the pipe.
  3. Using a SA9168NE  (or equivalent) cut the pipe on the mark. See Special Tools .
    4. Fig 2: Positioning Service Muffler & Tailpipe Assembly
    GM926862Courtesy of GENERAL MOTORS CORP.
  4. Separate the muffler and tailpipe.
  5. Remove the muffler and tailpipe.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.