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HOMESERVICE MANUALSPONTIAC2006G6 GTP, 2D COUPE, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 230 (ENGINE CONTROLS - 3.5L (L66) INTRODUCTION)REPAIR INSTRUCTIONSFUEL TANK MODULE REPLACEMENT - PRIMARYINSTALLATION PROCEDURE
2006 Pontiac G6 GTP, 2D Coupe, Standard

Installation Procedure

2006 Pontiac G6 GTP, 2D Coupe, StandardSECTION Installation Procedure
WARNING: This page is about a different car, the 2005 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
  1. If the fuel level sending unit is being replaced, install the fuel level sending unit onto the new fuel pump. Refer to Fuel Level Sensor Replacement - Primary .
  2. Insert the new primary fuel pump module assembly with the level sender and the new fuel pump-to-tank seal. Ensure the orientation tabs are aligned.
    Fig 1: View Of Fuel Tank Module
    GM1226439Courtesy of GENERAL MOTORS CORP.
  3. Use the J 45722  to install the fuel pump lock ring.
  4. Connect the wiring harness to the primary fuel pump module and fuel tank pressure sensor.
  5. Install the secondary fuel pump module. Refer to Fuel Tank Module Replacement - Secondary .
  6. Install the fuel tank. Refer to Fuel Tank Replacement .
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.