Assembly Procedure

2006 Pontiac G6 GTP, 2D Coupe, StandardSECTION Assembly Procedure
WARNING: This page is about a different car, the 2012 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Compressing Spring
    GM851646Courtesy of GENERAL MOTORS COMPANY
  1. Install the spring into the J 45400Β  strut spring compressor. Make sure the spring is level.
  2. Use the J 45400Β  strut spring compressor to compress the spring evenly.
  3. Fig 2: View Of Lower Spring Seat Insulator
    GM851640Courtesy of GENERAL MOTORS COMPANY
  4. Install the lower spring seat insulator.
  5. Extend the strut shaft to the upper limit of its travel.
  6. Insert the jounce bumper into the dust shield.
  7. Slide the dust shield assembly onto the strut shaft.
  8. Load the strut through the coil spring and the J 45400Β  strut spring compressor.
  9. Fig 3: Lower Spring Coil And Spring Seat Pocket
    GM855305Courtesy of GENERAL MOTORS COMPANY
  10. Firmly align the lower spring coil in the spring seat pocket.
  11. Place the upper spring insulator and spring seat onto the top of the coil spring.
  12. Fig 4: View Of Upper Strut Mount Assembly And Mount Bearing
    GM1235692Courtesy of GENERAL MOTORS COMPANY
  13. Place the bearing and strut mount on the top of the spring seat.
  14. Fig 5: View Of Strut Shaft Nut
    GM851628Courtesy of GENERAL MOTORS COMPANY
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.