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HOMESERVICE MANUALSPONTIAC2006G6 GTP, 2D COUPE, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1284 (HYBRID ENERGY STORAGE SYSTEM - REPAIR INSTRUCTIONS)REPAIR INSTRUCTIONS36-VOLT BATTERY POSITIVE CABLE REPLACEMENT (ENGINE COMPARTMENT TO MODULE)INSTALLATION PROCEDURE
2006 Pontiac G6 GTP, 2D Coupe, Standard

Installation Procedure

2006 Pontiac G6 GTP, 2D Coupe, StandardSECTION Installation Procedure
WARNING: This page is about a different car, the 2010 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of 36-Volt Positive Battery Cable Pigtail Connector
    GM1896272Courtesy of GENERAL MOTORS CORP.
  1. Install the 36-volt positive battery cable pigtail connector (1).
  2. Raise and suitably support the vehicle.
    3. Fig 2: View Of Positive Battery Cable Pigtail Connection Keyway
    GM1894440Courtesy of GENERAL MOTORS CORP.
  3. Align the 36-volt positive battery cable pigtail connection keyway (2) with the paint dot (1) on the 36-volt positive battery cable casting. Once aligned, rotate the pigtail lock ring (3) securing the connection.
    4. Fig 3: Identifying 36-Volt Positive Battery Cable Pigtail
    GM1894367Courtesy of GENERAL MOTORS CORP.
  4. Carefully feed the 36-volt positive battery cable pigtail into the rear compartment panel until the 36-volt positive battery cable casting (2) is seated onto the studs.
    5. CAUTION: Refer to Fastener Caution .
  5. Install the 36-volt positive battery cable casting nuts (3).

    Tighten:  Tighten the nuts to 9 N.m (80 lb in).

  6. Install the 36-volt positive battery cable clip nut (4).

    Tighten:  Tighten the nuts to 9 N.m (80 lb in).

  7. Lower the vehicle.
    8. Fig 4: Locating 36-Volt Positive Battery Cable Retainer Bolt
    GM1967563Courtesy of GENERAL MOTORS CORP.
  8. Position the 36-volt positive battery cable retainer (2) to the fan cover.
  9. Install the 36-volt positive battery cable retainer bolt (1).

    Tighten:  Tighten the bolt to 8 N.m (71 lb in).

    10. Fig 5: Locating 36-Volt Positive Battery Cable Nuts
    GM1892886Courtesy of GENERAL MOTORS CORP.
  10. Install the 36-volt positive battery cable leads (2).
  11. Install the 36-volt positive battery cable lead nut (1).

    Tighten:  Tighten the nut to 9 N.m (18 lb in).

  12. Install a NEW 36-volt positive battery cable lead nut (3). Start the nut finger tight, and then torque to the specification given.

    Tighten:  Tighten the nut to 15 N.m (11 lb ft).

  13. Connect the hybrid battery. Refer to Hybrid Battery Service Disconnect/Connect .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.