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HOMESERVICE MANUALSPONTIAC2006G6 GTP, 2D COUPE, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1220 (FIXED AND MOVEABLE WINDOWS SYSTEM)REPAIR INSTRUCTIONSADHESIVE INSTALLATION OF STATIONARY WINDOWS (WINDSHIELD)
2006 Pontiac G6 GTP, 2D Coupe, Standard

Adhesive Installation of Stationary Windows (Windshield)

2006 Pontiac G6 GTP, 2D Coupe, StandardSECTION Adhesive Installation of Stationary Windows (Windshield)
WARNING: This page is about a different car, the 2010 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
    WARNING: Refer to Glass and Sheet Metal Handling Warning .
  1. Use a urethane adhesive systems which meet GM Specification GM 3651G.
  2. Remove all mounds or loose pieces of urethane adhesive from the pinch-weld area.
  3. If the original window is being reused, remove all but approximately 2 mm (3/64 in) of the existing bead of urethane adhesive from the pinch-weld flange surface and window by using a clean utility knife or razor blade scraper.
  4. Inspect for any of the following problems in order to help prevent future breakage of the window:
    • High weld
    • Solder spots
    • Hardened sealer
    • Any other obstruction or irregularity in the pinch-weld flange
    5. NOTE: If corrosion of the pinch-weld flange is present or if sheet metal repairs or replacements are required, the pinch-weld flange must be refinished in order to restore the bonding area strength. If paint repairs are required, mask the flange bonding area prior to applying the color coat in order to provide a clean primer only surface. Materials such as BASF DE15®, DuPont 2610®, Sherwin-Williams PSE 4600 and NP70® and Martin-Semour 5120 and 5130® PPG DP90LF SPIES/HECKER 3688/8590 - 3688/5150 - 4070/5090 STANDOX 11158/13320 - 14653/14980 products are approved for this application.
  5. After repairing the opening as indicated, perform the following steps:
    1. Remove all traces of broken glass from the outer cowl panel, seats, floor, and defroster ducts.
    2. Clean around the edge of the inside surface of the window with a 50/50 mixture of isopropyl alcohol and water by volume on a dampened lint free cloth.
    6. WARNING: Refer to Window Retention Warning .
  6. Verify all primers and urethane adhesive are within expiration dates.
    7. Fig 1: Applying Pinch-Weld Primer
    GM245283Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.