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HOMESERVICE MANUALSPONTIAC2006G6 GTP, 2D COUPE, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1182 (HYBRID ENERGY STORAGE SYSTEM)REPAIR INSTRUCTIONSBATTERY POSITIVE CABLE EXTENSION CABLE REPLACEMENTINSTALLATION PROCEDURE
2006 Pontiac G6 GTP, 2D Coupe, Standard

Installation Procedure

2006 Pontiac G6 GTP, 2D Coupe, StandardSECTION Installation Procedure
WARNING: This page is about a different car, the 2008 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Battery Positive Cable Extension Cable
    GM1893528Courtesy of GENERAL MOTORS CORP.
  1. Install the battery positive cable extension cable (1) to the vehicle.
    2. Fig 2: View Of Battery Positive Cable Extension Cable Lead & Positive Battery Cable.
    GM1891200Courtesy of GENERAL MOTORS CORP.
  2. Install the battery positive cable extension cable lead (3) to the positive battery cable.
    3. NOTE: Refer to Fastener Notice .
  3. Install the battery positive cable extension cable nut (2).

    Tighten:  Tighten the nut to 10 N.m (89 lb in).

  4. Close the positive battery cable (1) cover.
    5. Fig 3: View Of Battery Positive Cable Extension Cable Bolt
    GM1967629Courtesy of GENERAL MOTORS CORP.
  5. Install the battery positive cable extension cable bolt (1).

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

    6. Fig 4: View Of 36-Volt Terminal Block & Nuts
    GM1891966Courtesy of GENERAL MOTORS CORP.
  6. Place a NEW terminal block seal onto the generator control module.
  7. Position the 36-volt terminal block (2) to the generator control module.
  8. Install the 36-volt terminal block nuts (1) to the generator control module.

    Tighten:  Tighten the nuts to 10 N.m (89 lb in).

    9. Fig 5: View Of Generator Control Module Cover & Integral Bolts
    GM1891961Courtesy of GENERAL MOTORS CORP.
  9. Place the generator control module cover (2) on top of the generator control module and tighten the bolts (1).

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

    10. Fig 6: View Of Generator Control Module Bracket Reinforcement Bolt & Nuts
    GM1891960Courtesy of GENERAL MOTORS CORP.
  10. Install the generator control module bracket reinforcement (3).
  11. Install the generator control module bracket reinforcement bolt (1) and nuts (2).

    Tighten:  Tighten the bolt/nuts to 10 N.m (89 lb in).

    12. Fig 7: Identifying Battery Positive Cable Fuse
    GM1891759Courtesy of GENERAL MOTORS CORP.
  12. Connect the 2 engine wiring harness electrical connectors (2) to the generator control module.
  13. Install the 2 CPA retainers (3).
  14. Connect the hybrid battery. Refer to Hybrid Battery Service Disconnect/Connect .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.