Installation Procedure

2006 Pontiac G6 GTP, 2D Coupe, StandardSECTION Installation Procedure
WARNING: This page is about a different car, the 2008 Buick Lucerne. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Generator
    GM1688257Courtesy of GENERAL MOTORS CORP.
  1. Set the generator into position on the engine.
  2. Install the generator front bolt.
  3. NOTE: Refer to Fastener Notice .
  4. Install the generator rear stud and bolt.

    Tighten:Β  Tighten the bolt/stud to 50 N.m (37 lb ft).

  5. Fig 2: Identifying Generator Terminal Nut
    GM1687521Courtesy of GENERAL MOTORS CORP.
  6. Install the starter cable to the generator.
  7. Install the generator terminal nut.

    Tighten:Β  Tighten the nut to 20 N.m (15 lb ft).

  8. Position the starter cable boot.
  9. Fig 3: Identifying Generator Harness Electrical Connector
    GM1687607Courtesy of GENERAL MOTORS CORP.
  10. Connect the engine harness electrical connector to the generator.
  11. Fig 4: Generator Brace Bolt & Nut
    GM1686392Courtesy of GENERAL MOTORS CORP.
  12. Install the generator brace.
  13. Install the generator brace bolt and nut.

    Tighten:Β 

    • Tighten the bolt to 25 N.m (18 lb ft).
    • Tighten the nut to 50 N.m (37 lb ft).

  14. Install the drive belt. Refer to Drive Belt Replacement .
  15. Install the intake manifold cover. Refer to Intake Manifold Cover Replacement .
  16. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and ConnectionΒ .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.