Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
102. Side Cover/Gaskets, Disassemble, Assemble, Install
2005 Pontiac G6 V6-3.5L VIN 8SECTION 102. Side Cover/Gaskets, Disassemble, Assemble, Install
Side Cover/Gaskets, Disassemble, Assemble, Install
^ Tools Required
- J 36850 TRANSJEL
1. Remove the side cover gaskets (5 and 6) and the thrust washer (7) from the side cover (1).
2. Notice: Do not damage the case bore when removing the axle seal.
Remove the side cover axle seal (2). Use the handle end of a hammer.
3. Inspect the side cover for cracks or damage to the seal grooves and mounting bosses.
4. Inspect the side cover seals for damage. The side cover seals are reusable if not damaged.
5. Thoroughly clean the side cover and the side cover seals.
6. Clean and dry the seal grooves and the axle seal bore.
7. Install the side cover gaskets (5 and 6) into the grooves on the side cover (1).
8. Retain the seals with J 36850 or equivalent.
9. Install the side cover to drive sprocket thrust washer (7) onto the side cover.
10. Retain the thrust washer with J 36850 or equivalent.
11. Install the side cover assembly onto the transmission case.
12. Install the 11 side cover bolts (3) or studs (4) (model dependent).
13. Refer to the graphic in order to find the correct installation points of the bolts and the stud.
14. Notice: Refer to Fastener Notice in Service Precautions.
Hand start the bolts.
^ Tighten the side cover bolts and stud to 28 Nm (22 ft. lbs.).
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.