Muffler: Service and Repair

2004 Pontiac Vibe AWD L4-1.8L VIN 8SECTION Service and Repair
Muffler Replacement
Removal Procedure
1. Raise the vehicle. Support the vehicle. Refer to Vehicle Lifting.





2. Remove the bolt and clamp from the Three-Way Catalytic Converter (TWC) (3) assembly:
3. Remove the hangers from the muffler.
4. Remove the muffler/tail pipe assembly from the vehicle.
5. Clean the seal mating surfaces.

Installation Procedure

Notice: Refer to Fastener Notice in Service Precautions.

1. Install the muffler/tail pipe assembly, with a new gasket, to the vehicle.
2. Install the hangers to the muffler.





3. Install the bolt and clamp to the Three-Way Catalytic Converter (TWC) (3) assembly:
^ Tighten the clamp bolt to 32 Nm (24 ft. lbs.).
4. Lower the vehicle.


RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.