Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSPONTIAC1990GRAND PRIX STE, 3.1 VREPAIR AND DIAGNOSIS (SINGLE PAGE)TRANSMISSIONCLUTCHESREMOVAL & INSTALLATIONCLUTCHINSTALLATION
1990 Pontiac Grand Prix STE, 3.1 V
Removal & Installation: Clutch: Installation
1990 Pontiac Grand Prix STE, 3.1 VSECTION Installation
- Position clutch disc and pressure plate onto flywheel. Install clutch disc with damper springs toward transaxle. Stamped letters identify "Flywheel Side". Using clutch aligner, center clutch disc.
- Using a crisscross sequence, install and tighten pressure plate-to-flywheel attaching bolts evenly and gradually. Lightly lubricate fork ends and pack I.D. recess of release bearing with grease.
- Ensure bearing pads are located on fork ends and spring ends are in fork holes with spring completely seated in bearing groove.NOTE: Clutch lever must not move toward flywheel until transaxle is mounted to engine or damage to transaxle will occur.
- To complete installation, reverse removal procedure. Torque all bolts to specification.
- Using index marks, position clutch disc and pressure plate onto flywheel. Clutch disc stamped letters identify "Flywheel Side". Using clutch aligner, center clutch disc.
- Using a crisscross sequence, tighten attaching bolts gradually and evenly. Remove clutch aligner and lubricate fork fingers, ball socket, inside of release bearing collar and clutch fork groove with graphite grease.
- To complete installation, reverse removal procedure and torque all bolts to specification. Check system for proper operation.
- Position clutch disc with damper springs toward transmission and side marked "Flywheel Side" toward flywheel. Use clutch aligner to support and center clutch disc.
- Position pressure plate on flywheel. Using a crisscross sequence, tighten pressure plate attaching bolts gradually and evenly to prevent distortion. Remove clutch aligner. Apply a light coat of graphite grease to ball socket, fork fingers at release bearing end, inside of release bearing collar and clutch fork groove.
- To complete installation, reverse removal procedure. Torque all bolts to specification. Check system for proper operation.
CAUTION:
DO NOTΒ
overtighten bolts attaching driveline beam to transmission. Overtightening can damage bushing and seal in overdrive unit and result in fluid leakage. Inadequate fluid level will damage transmission.
- Position clutch disc and pressure plate onto flywheel. Install clutch disc with damper springs toward transaxle. Stamped letters identify clutch disc "Flywheel Side". Using clutch aligner, center clutch disc.
- Using a crisscross sequence, install and tighten pressure plate-to-flywheel attaching bolts evenly and gradually. Lightly lubricate fork ends and pack I.D. recess of release bearing with grease.
- Ensure bearing pads are located on fork ends and spring ends are in fork holes with spring completely seated in bearing groove.NOTE: Clutch lever must not move toward flywheel until transaxle is mounted to engine or damage to transaxle will occur.
- To complete installation, reverse removal procedure. Tighten all bolts to specification.
- Position clutch disc and pressure plate onto flywheel. Install clutch disc with damper springs toward transaxle. Stamped letters identify "Flywheel Side". Using clutch aligner, center clutch disc.
- Using a crisscross sequence, install and tighten pressure plate-to-flywheel attaching bolts evenly and gradually. Lightly lubricate fork ends and pack I.D. recess of release bearing with grease.
- Ensure bearing pads are located on fork ends and spring ends are in fork holes with spring completely seated in bearing groove.
- To complete installation, reverse removal procedure. Tighten all bolts to specification.
NOTE:
Clutch lever must not move toward flywheel until transaxle is mounted to engine or damage to transaxle will occur.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.