Pulse Width Modulated EGR Valve

1990 Pontiac Firebird Formula, 5.0 F, Automatic, 4L60/MD8SECTION Pulse Width Modulated EGR Valve
  1. Place transmission in Park or Neutral. With engine at idle and at normal operating temperature, push up on EGR valve diaphragm. Engine RPM should drop. If engine RPM did not drop, clean EGR valve and passages.
  2. Check EGR valve movement with engine RPM change from 2000 RPM to idle. If EGR valve moves with RPM change, check Park/Neutral switch adjustment or open circuit. If EGR valve did not move, ground ALDL test connector. If EGR valve moves now, EGR valve is functioning properly. If not, go to next step.
  3. Turn engine off and disconnect EGR solenoid connector. Connect 12-volt test light between EGR solenoid connector terminals. Turn ignition on and ground ALDL test connector. Test light should flash repeatedly.
  4. If test light flashes, check vacuum to EGR solenoid at 2000-3000 RPM. If engine does not use a vacuum regulator, at least 7 in. Hg should be present at solenoid. If engine is equipped with a vacuum regulator, 2-10 in. Hg should be present.
  5. If vacuum is greater than 10 in. Hg, replace regulator. If vacuum is less than 2 in. Hg, vacuum at solenoid is okay. Check EGR solenoid connections and/or faulty EGR solenoid.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.