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HOMESERVICE MANUALSPLYMOUTH1994SUNDANCE BASE, 2D HATCHBACK, 2.2 D, AUTOMATICREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 27 (AXLE SHAFTS - FRONT)OVERHAULINTERMEDIATE SHAFT ASSEMBLYREASSEMBLY
1994 Plymouth Sundance Base, 2D Hatchback, 2.2 D, Automatic

Intermediate Shaft Assembly: Reassembly

1994 Plymouth Sundance Base, 2D Hatchback, 2.2 D, AutomaticSECTION Reassembly
WARNING: This page does not describe the selected car, but rather 20 other vehicles, including the 1992 Plymouth Sundance, 1992 Plymouth Acclaim, 1992 Dodge Spirit, 1992 Dodge Shadow, and 1992 Dodge Dynasty. However, it is still accessible from the selected car via links, so may be relevant.

Place a new slinger on stub shaft and carefully drive it on until it bottoms. DO NOT  damage slinger at installation. Press bearing assembly into position. There should be a minimum clearance of .031" (.78 mm) between slinger and bearing assembly. To install "U" joint, reverse disassembly procedure. Tighten all bolts/nuts to specifications. See TORQUE SPECIFICATIONS  table.

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.