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HOMESERVICE MANUALSNISSAN-DATSUN2015JUKE SL, 4WDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 14 (MANUAL TRANSAXLE (6MT: RS6F52H))UNIT DISASSEMBLY AND ASSEMBLYMAINSHAFT AND GEARSDISASSEMBLY AND ASSEMBLYASSEMBLY
2015 Nissan-Datsun Juke SL, 4WD

Disassembly And Assembly: Assembly

2015 Nissan-Datsun Juke SL, 4WDSECTION Assembly
WARNING: This page is about a different variant/trim than selected.
  1. Press in reverse main gear using Tools.
    Fig 1: Pressing In Reverse Main Gear Using Tools
    G04888991Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number KV40101630 (J-35870)
      ST35321000 (-)
      ST38220000 (-)
    CAUTION:
    • Be careful with orientation of reverse main gear.
      Fig 2: Identifying Reverse Main Gear Orientation
      G04161116Courtesy of NISSAN NORTH AMERICA, INC.
    • Do not reuse reverse main gear.
  2. Press in 1st main gear bushing using Tools.
    Fig 3: Pressing In 1st Main Gear Bushing Using Tools
    G04192745Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number KV38102510 (-)
      ST35321000 (-)
      ST38220000 (-)
  3. Install 1st needle bearing and then 1st main gear.
  4. Install 1st-2nd spread springs, 1st-2nd shifting inserts, and 1st-2nd synchronizer hub onto 1st-2nd coupling sleeve.
    CAUTION:
    • Be careful with orientation of 1st-2nd synchronizer hub.
      Fig 4: Identifying 3rd-4th Synchronizer Hub (Front Side And Rear Side)
      G04161087Courtesy of NISSAN NORTH AMERICA, INC.
    • Do not reuse 1st-2nd synchronizer hub and 1st-2nd coupling sleeve.
    • Replace 1st-2nd synchronizer hub and 1st-2nd coupling sleeve as a set.
    • Be careful with orientation of 1st-2nd coupling sleeve.
      Fig 5: Identifying 1st-2nd Coupling Sleeve
      G04888995Courtesy of NISSAN NORTH AMERICA, INC.
    • Be sure not to hook center projection of 2 spread springs on same 1st-2nd shifting insert.
      Fig 6: Locating Center Projection
      G04161089Courtesy of NISSAN NORTH AMERICA, INC.
  5. Install 1st inner baulk ring, 1st synchronizer cone, and 1st outer baulk ring onto mainshaft and then press in 1st-2nd synchronizer hub assembly onto mainshaft using Tools.
    Fig 7: Pressing In 1st-2nd Synchronizer Hub Assembly Onto Mainshaft Using Tools
    G04192749Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number KV40101630 (J-35870)
      ST35321000 (-)
      ST38220000 (-)
    CAUTION:
    • Outer baulk ring, synchronizer cone, and inner baulk ring on 2nd gear-side must have been removed.
    • Be careful with orientation of coupling sleeve.
    • Replace 1st inner baulk ring, 1st synchronizer cone, and 1st outer baulk ring as a set.
  6. Press in 2nd main gear bushing using Tools.
    Fig 8: Pressing In 2nd Main Gear Bushing Using Tools
    G04192750Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number KV40105710 (-)
      ST35321000 (-)
  7. Install 2nd outer baulk ring, 2nd synchronizer cone, and 2nd inner baulk ring.
    CAUTION:

    Replace 2nd outer baulk ring, 2nd synchronizer cone, and 2nd inner baulk ring as a set.

  8. Install 2nd needle bearing and 2nd main gear.
  9. Press in 3rd main gear using Tools.
    Fig 9: Pressing In 3rd Main Gear Bushing Using Tools
    G04192751Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number KV40105710 (-)
      ST35321000 (-)
    CAUTION:
    • Be careful with orientation of 3rd main gear.
    • Do not reuse 3rd main gear.
  10. Install 3rd-4th mainshaft spacer.
  11. Select 4th main gear adjusting shim so that dimension "C1" satisfies the standard value below and install 4th main gear adjusting shim onto mainshaft. Refer to AVAILABLE ADJUSTING SHIMS .
    Fig 10: Measuring For 4th Main Gear Adjusting Shim
    G04889000Courtesy of NISSAN NORTH AMERICA, INC.
    Standard Value For Dimension "C1" Refer to AVAILABLE ADJUSTING SHIMS 
    CAUTION:

    Only one adjusting shim can be selected.

  12. Press in 4th main gear using Tools.
    Fig 11: Pressing In 4th Main Gear Using Tools
    G04889001Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number ST33200000 (J-26082)
      ST30901000 (J-26010-01)
    CAUTION:
    • Be careful with orientation of 4th main gear.
    • Do not reuse 4th main gear.
  13. Press in 5th main gear using Tools.
    Fig 12: Pressing In 5th Main Gear Using Tools
    G04889002Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number ST33200000 (J-26082)
      ST30901000 (J-26010-01)
    CAUTION:
    • Be careful with orientation of 5th main gear.
    • Do not reuse 5th main gear.
  14. Install 5th-6th mainshaft spacer.
  15. Press in 6th main gear using Tools (A), (B).
    Fig 13: Pressing In 6th Main Gear Using Tools
    G04161127Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number A: ST33200000 (J-26082)
      B: ST30901000 (J-26010-01)
    CAUTION:

    Do not reuse 6th main gear.

  16. Select 6th main gear adjusting shim and then install it onto mainshaft.
    • Calculate thickness (S) of 6th main gear adjusting shim following the procedure below so that end play dimension between 6th main gear and mainshaft rear bearing becomes the dimension shown below. Refer to AVAILABLE ADJUSTING SHIMS .
      Fig 14: Measuring Dimension (S1) And (S2) Using Height Gauge And Pick Tester
      G04889004Courtesy of NISSAN NORTH AMERICA, INC.
      End Play Refer to AVAILABLE ADJUSTING SHIMS .
        Dimension S = (S1 - S2 ) - End play
          S Thickness Of Adjusting Shim
          S1 Dimension From Mainshaft Standard Face To Mainshaft Rear Bearing Press-Fit End Face
          S2 Dimension From Mainshaft Standard Face To 6th Main Gear End Face
      CAUTION:

      Only one adjusting shim can be selected.

    1. Measure dimension (S1) and (S2 ) using a height gauge (A) and pick tester (B).
    2. Install selected 6th main gear adjusting shim to mainshaft.
  17. Press in mainshaft rear bearing using Tools.
    Fig 15: Pressing In Mainshaft Rear Bearing Using Tools
    G04161129Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number A: ST30720000 (J-25405)
      B: ST30901000 (J-26010-01)
  18. Install mainshaft C-rings onto mainshaft and check that end play of mainshaft rear bearing satisfies the standard value.
    Fig 16: Checking End Play Of Mainshaft Rear Bearing
    G04161130Courtesy of NISSAN NORTH AMERICA, INC.
    End Play Standard Value Refer to AVAILABLE C-RINGS 
    • If measurement is outside the standard range, reselect mainshaft C-rings. Refer to AVAILABLE C-RINGS .
  19. Install C-ring holder and then install snap ring.
    Fig 17: Locating C-Ring Holder And Mainshaft C-Rings
    G04888986Courtesy of NISSAN NORTH AMERICA, INC.
RENDER: 1.0x

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  • • You smell fuel, burning insulation, or see smoke.
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  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.