Inspection After Disassembly

2015 Nissan-Datsun Juke SL, 4WDSECTION Inspection After Disassembly
WARNING: This page is about a different variant/trim than selected.

INPUT SHAFT AND GEARS 

Check items below. If necessary, replace them with new ones.

Fig 1: Inspecting Input Shaft And Gears
G04888977Courtesy of NISSAN NORTH AMERICA, INC.
  • Damage, peeling, dent, uneven wear, bending, etc. of shaft
  • Excessive wear, damage, peeling, etc. of gears

SYNCHRONIZER 

Check items below. If necessary, replace them with new ones.

Fig 2: Checking Coupling Sleeve And Synchronizer Hub
G04081312Courtesy of NISSAN NORTH AMERICA, INC.
  • Damage and excessive wear of contact surfaces of coupling sleeve, synchronizer hub and shifting insert
  • Coupling sleeve and synchronizer hub must move smoothly.
  • If any crack, damage, or excessive wear is found on cam face of baulk ring or working face of insert, replace it.
    Fig 3: Checking Cam Face Of Baulk Ring And Working Face Of Insert
    G04161081Courtesy of NISSAN NORTH AMERICA, INC.

BAULK RING CLEARANCE 

  • Single-cone synchronizer (4th, 5th, and 6th) 

    Push baulk ring on the cone and measure the clearance between baulk ring and cone. If measurement is below limit, replace it with a new one.

    Fig 4: Measuring Clearance Between Baulk Ring And Cone
    G04148827Courtesy of NISSAN NORTH AMERICA, INC.
    Clearance
      Standard value Refer to BAULK RING CLEARANCE .
      Limit Value Refer to BAULK RING CLEARANCE .
  • Double-cone synchronizer (3rd) 

    Check the clearance between outer baulk ring, synchronizer cone, and inner baulk ring as follows.

    Fig 5: Measuring Clearance Of Outer Baulk Ring, Synchronizer Cone, Inner Bulk Ring
    G04167820Courtesy of NISSAN NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.