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HOMESERVICE MANUALSNISSAN-DATSUN2015JUKE SL, 4WDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 14 (MANUAL TRANSAXLE (6MT: RS6F52H))UNIT DISASSEMBLY AND ASSEMBLYINPUT SHAFT AND GEARSDISASSEMBLY AND ASSEMBLYASSEMBLY
2015 Nissan-Datsun Juke SL, 4WD

Disassembly And Assembly: Assembly

2015 Nissan-Datsun Juke SL, 4WDSECTION Assembly
WARNING: This page is about a different variant/trim than selected.
  1. Install 3rd needle bearing to input shaft.
  2. Install 3rd input gear, 3rd inner baulk ring, 3rd synchronizer cone, and 3rd outer baulk ring to input shaft.
    CAUTION:

    Replace 3rd inner baulk ring, 3rd synchronizer cone, and 3rd outer baulk ring as a set.

  3. Install 3rd-4th spread springs, 3rd-4th shifting inserts, and 3rd-4th synchronizer hub onto 3rd-4th coupling sleeve.
    CAUTION:
    • Be careful with orientation of 3rd-4th synchronizer hub.
      Fig 1: Identifying 3rd-4th Synchronizer Hub (Front Side And Rear Side)
      G04161087Courtesy of NISSAN NORTH AMERICA, INC.
    • Do not reuse 3rd-4th synchronizer hub and 3rd-4th coupling sleeve.
    • Replace 3rd-4th synchronizer hub and 3rd-4th coupling sleeve as a set.
    • Be careful with orientation of 3rd-4th coupling sleeve.
      Fig 2: Identifying 3rd-4th Coupling Sleeve
      G04888962Courtesy of NISSAN NORTH AMERICA, INC.
    • Be sure not to hook center projection of 2 spread springs on same shifting insert.
      Fig 3: Locating Center Projection
      G04161089Courtesy of NISSAN NORTH AMERICA, INC.
  4. Press in 3rd-4th synchronizer hub assembly using Tool.
    Fig 4: Pressing In 3rd-4th Synchronizer Hub Assembly Using Tool
    G04192715Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number KV40105710 (-)
    CAUTION:

    Align grooves of 3rd-4th shifting insert and 3rd outer baulk ring.

  5. Press in 4th input gear bushing using Tool.
    Fig 5: Pressing 4th Input Gear Bushing Using Tool
    G04888965Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number KV40105710 (-)
  6. Install 4th baulk ring.
  7. Install 4th needle bearing and 4th input gear to input shaft.
  8. Select thrust washer so that dimension "C2" satisfies the standard value below. Then install thrust washer onto input shaft. Refer to AVAILABLE THRUST WASHER .
    Fig 6: Measuring Dimension "C2"
    G04161092Courtesy of NISSAN NORTH AMERICA, INC.
    Standard value for dimension "C2" Refer to AVAILABLE THRUST WASHER 
    CAUTION:

    Only one thrust washer can be selected.

  9. Press in 5th input gear bushing using Tool.
    Fig 7: Pressing 5th Input Gear Bushing Using Tool
    G04192718Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number KV40105710 (-)
    CAUTION:

    Do not reuse 5th input gear bushing.

  10. Install 5th needle bearing and 5th input gear to input shaft.
  11. Install 5th baulk ring.
  12. Install 5th-6th synchronizer hub, 5th-6th spread springs, and 5th-6th shifting inserts onto 5th-6th coupling sleeve.
    CAUTION:
    • Be careful with orientation of 5th-6th synchronizer hub.
      Fig 8: Identifying Orientation Of 5th-6th Synchronizer Hub
      G04888968Courtesy of NISSAN NORTH AMERICA, INC.
      A Front Side
      B Rear Side
    • Do not reuse 5th-6th synchronizer hub and 5th-6th coupling sleeve.
    • Replace 5th-6th synchronizer hub and 5th-6th coupling sleeve as a set.
    • Be careful with orientation of 5th-6th coupling sleeve.
      Fig 9: Identifying Orientation Of 5th-6th Coupling Sleeve
      G04888969Courtesy of NISSAN NORTH AMERICA, INC.
      A 5th input gear side
      B 6th input gear side
    • Be sure not to hook center projection of 2 spread springs on same shifting insert.
      Fig 10: Locating Center Projection
      G04161089Courtesy of NISSAN NORTH AMERICA, INC.
  13. Press in 5th-6th synchronizer hub assembly using Tool.
    Fig 11: Pressing 5th-6th Synchronizer Hub Assembly Using Tool
    G04192721Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number KV40105710 (-)
    CAUTION:

    Align grooves of 5th-6th shifting insert and 5th baulk ring.

  14. Install 6th needle bearing, 6th input gear, 6th baulk ring onto 6th input gear bushing and then press in 6th input gear bushing onto input shaft using Tool.
    Fig 12: Pressing In 6th Input Gear Bushing Onto Input Shaft Using Drift
    G04161097Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number ST33200000 (J-26082)
  15. Install snap ring onto input shaft and make sure that end play (gap between snap ring and groove) of 6th input gear bushing satisfies the standard value.
    Fig 13: Checking End Play (Gap Between Snap Ring And Groove) Of 6th Bushing
    G04161098Courtesy of NISSAN NORTH AMERICA, INC.
    End Play Standard Value Refer to AVAILABLE SNAP RINGS 
    • If measurement is outside the standard range, select snap ring. Refer to AVAILABLE SNAP RINGS .
      CAUTION:

      Do not reuse snap ring.

  16. Press in input shaft rear bearing using Tool.
    Fig 14: Pressing In Input Shaft Rear Bearing Using Tool
    G04161099Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number ST30901000 (J-26010-01)
    CAUTION:

    Install input shaft rear bearing with its brown surface facing the 6th input gear side.

  17. Press in input shaft front bearing using Tools.
    Fig 15: Pressing In Input Shaft Front Bearing
    G04161100Courtesy of NISSAN NORTH AMERICA, INC.
    Tool Number A: ST33052000 (-)
      B: ST30032000 (J-26010-01)
  18. Install oil channel onto input shaft.
  19. Check end play of 3rd, 4th, 5th, and 6th input gears.
    Fig 16: Checking End Play Of 3rd, 4th, 5th And 6th Input Gears
    G04161073Courtesy of NISSAN NORTH AMERICA, INC.
    End play standard value Refer to GEAR END PLAY 
RENDER: 1.0x

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Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
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  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.