Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Component Inspection
- INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES: GO TO 2.
NO: GO TO 3.
- CHECK REFUELING EVAP VAPOR CUT VALVE
With CONSULT
- Turn ignition switch OFF.
- Remove fuel tank. Refer to REMOVAL AND INSTALLATION .
- Drain fuel from the tank as follows:
- Remove fuel feed hose located on the fuel gauge retainer.
- Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other side to a fuel container.
- Drain fuel using "FUEL PUMP RELAY" in "ACTIVE TEST" mode with CONSULT.
- Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that the air flows freely into the tank.
- Check refueling EVAP vapor cut valve for being stuck to open as follows.
- Connect vacuum pump to hose end.
- Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one .
- Turn fuel tank upside down.
- Apply vacuum pressure to hose end [-13.3 kPa (-0.136 kg/cm3 , -1.93 psi)] with fuel gauge retainer remaining open and check that the pressure is applicable.
Is the inspection result normal?
YES: INSPECTION END
NO: Replace refueling EVAP vapor cut valve with fuel tank.
- CHECK REFUELING EVAP VAPOR CUT VALVE
Without CONSULT
- Turn ignition switch OFF.
- Remove fuel tank. Refer to REMOVAL AND INSTALLATION .
- Drain fuel from the tank as follows:
- Remove fuel gauge retainer.
- Drain fuel from the tank using a handy pump into a fuel container.
- Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that the air flows freely into the tank.
- Check refueling EVAP vapor cut valve for being stuck to open as follows.
- Connect vacuum pump to hose end.
- Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one .
- Turn fuel tank upside down.
- Apply vacuum pressure to hose end [-13.3 kPa (-0.136 kg/cm3 , -1.93 psi)] with fuel gauge retainer remaining open and check that the pressure is applicable.
Is the inspection result normal?
YES: INSPECTION END
NO: Replace refueling EVAP vapor cut valve with fuel tank.
NO RELATED
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.