Disassembly Of Differential Case (Non LSD)

2003 Nissan-Datsun Frontier Base, StandardSECTION Disassembly Of Differential Case (Non LSD)
  1. Remove lock pin and remove the side gears, pinion mate gears and pinion mate shaft.
  2. Remove side bearing inner cones.
    1. Tool number A: ST33051001 (J-22888-20)Β 
    2. Tool number B: ST33061000 (J-8107-2)Β 

    To prevent damage to bearing, engage puller jaws in groove.

    Fig 1: Removing Side Bearing Inner Cones Using Tool
    G02104127Courtesy of NISSAN MOTOR CO., U.S.A.
    • Be careful not to confuse the left-hand and right-hand parts.
    • Keep bearing and bearing race for each side together.
      Fig 2: Identifying Left-Hand And Right-Hand Parts
      G02104128Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Loosen ring gear bolts in a crisscross pattern.
  4. Tap ring gear off differential case with a soft hammer.
    • Tap evenly all around to keep ring gear from binding.
    Fig 3: Tapping Ring Gear Off Differential Case With A Soft Hammer
    G02104129Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Drive out pinion mate shaft lock pin, with punch from ring gear side.
    • Lock pin is caulked at pinhole mouth on differential case.
    Fig 4: Removing Pinion Mate Shaft Lock Pin
    G02104130Courtesy of NISSAN MOTOR CO., U.S.A.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.