Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSMITSUBISHI2001MONTERO XLSREPAIR AND DIAGNOSIS (SINGLE PAGE)TRANSMISSIONAUTOMATIC TRANSOVERHAUL
2001 Mitsubishi Montero XLS
Automatic Trans: Overhaul
2001 Mitsubishi Montero XLSSECTION Overhaul
- General Information
- Special Tools
- Transmission And Transfer
- Transfer Case Adapter
- Transmission
- Reverse And Overdrive Clutches
- Disassembly And Assembly
- Notes
- Disassembly Service Point
- Assembly Service Points
- >> A << D-Ring Installation
- >> B << Reverse Clutch Piston Installation
- >> C << Return Spring Installation
- >> D << Snap Ring Installation
- >> E << Clutch Plate/Clutch Disc/Reaction Plate Installation
- >> F << Snap Ring Installation
- >> G << Clutch Plate/Clutch Disc/Reaction Plate Installation
- >> H << Snap Ring Installation
- Disassembly And Assembly
- Second Brake
- Low Reverse Annulus Gear
- Center Support
- UNDERDRIVE Clutch
- Valve Body
- Disassembly And Assembly
- Notes
- < V4A51 >
- < V5A51 >
- Disassembly Service Point
- Assembly Service Points
- >> A << Solenoid Valve Installation
- >> B << Dowel Pin Installation
- >> C << Knock Bushing Installation
- >> D << Knock Bushing Installation
- >> E << Spring/Steel Ball (Line Relief) Installation
- >> F << Spring/Steel Ball (Orifice Check Ball)/ Ball (Orifice Check Ball)/Damping Valve Spring/ Seal Ring/Damping Valve Installation
- >> G << Manual Valve Installation
- Disassembly And Assembly
- Direct ANNULAS Gear < V5A51 >
- Direct Clutch < V5A51 >
- Output Shaft Support < V5A51 >
- Transfer
- Disassembly And Assembly < Part Time 4WD >
- Notes
- Disassembly Service Point
- Adjustment Before Assembly
- Assembly Service Points
- >> A << Oil Seal Installation
- >> B << Front Output Shaft/Chain/Rear Output Shaft Installation
- >> C << Spring Pin Installation
- >> D << Interlock Plunger/Chain Cover Installation
- >> E << H-L Shift Rail/Spring Pin Installation
- >> F << Oil Seal Installation
- >> G << Spacer Installation
- >> H << Rear Cover Installation
- >> I << Control Housing Installation
- >> J << H-L Shift Rail Plug Installation
- >> K << Plug Installation
- >> L << Spacer Installation
- >> M << Transfer Case Plate Installation
- >> N << Spring Installation
- Disassembly And Assembly
- Notes
- Disassembly Service Points
- Assembly Service Points
- >> A << Oil Guide Installation
- >> B << Oil Seal Installation
- >> C << Rear Bearing Retainer Installation
- >> D << Snap Ring Installation
- >> E << H-L Shift Fork/H-L Clutch Sleeve Installation
- >> F << Spacer Installation
- >> G << Transfer Case Plate Installation
- >> H << Snap Ring Installation
- >> I << Steel Ball/Spacer Installation
- >> J << 2-4WD Shift Fork/2-4WD Clutch Sleeve Installation
- >> K << Snap Ring Installation
- >> L << Synchronizer Outer Ring/Synchronizer Cone/Synchronizer Inner Ring Installation
- >> M << Drive Sprocket/Front Output Shaft/Chain Installation
- >> N << Rear Output Shaft Installation
- >> O << Chain Cover Installation
- >> P << Snap Ring Installation
- >> Q << Spacer Installation
- >> R << Oil Seal Installation
- >> S << Rear Cover Installation
- >> T << Main Shift Rail/Shift Actuator Installation
- >> U << Shift Rail Drive Gear Installation
- >> V << Transfer Case Cover Installation
- >> W << 2-4WD Detection Switch/4H Detection Switch/Center Differential Lock Detection Switch/2WD Detection Switch/4LLC Detection Switch Installation
- Inspection
- Disassembly And Assembly < Part Time 4WD >
- Transfer Case Plate
- Input Gear
- Countershaft Gear
- Rear Output Shaft
- Front Output Shaft
- Transfer Drive Shaft < Super Select 4WD >
- Shift Rail Drive Gear < Super Select 4WD >
- 2-4 Shift Rail/H-L Shift Rail < Super Select 4WD >
- Specifications
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.