16 14 200 Removing and installing/replacing flange cover

2013 Mini Cooper JCW, 2D Convertible, Standard TransSECTION 16 14 200 Removing and installing/replacing flange cover
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2016 BMW 760Li, 2015 BMW 760Li, 2014 BMW 760Li, 2013 BMW 760Li, and 2012 BMW 760Li. However, it is still accessible from the selected car via links, so may be relevant.

Recycling:Β 

Fuel escapes when fuel lines are detached. Have a suitable collecting container ready.

Catch and dispose of escaping fuel.

Observe country-specific waste-disposal regulations.

IMPORTANT: Ensure adequate ventilation in the place of work!

Avoid skin contact (wear gloves)!


Ensure absolute cleanliness when working on the open fuel system. Contaminants in the fuel tank can impair driving operation or may even result in vehicle breakdown!

Necessary preliminary tasks:Β 

Remove sound insulation (1).

Fig 1: Identifying Sound Insulation
G06889182Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Remove cover for service opening (2).

Fig 2: Identifying Sensor Opening And Nuts
G06889183Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1).

Disconnect fuel line (2).

If necessary, disconnect fuel line for independent heating.

Installation:Β 

Check seal (3), replace if necessary.

Fig 3: Identifying Gasket, Fuel Line And Plug Connection
G06889184Courtesy of BMW OF NORTH AMERICA, INC.

Fit special tool 16 1 190 with wide web (1) towards rear onto locking ring (2).

Connect special tool 33 5 070 to 1/2" reversible ratchet head (3) and position on special tool 16 1 190 .

Release locking ring (2) in counterclockwise direction.

Fig 4: Connecting Special Tool 33 5 070 To Reversible Ratchet Head And Positioning On Special Tool 16 1 190
G06889213Courtesy of BMW OF NORTH AMERICA, INC.

Lift off flange cover (1).

Disconnect plug connections (2).

Disconnect fuel line (3).

Installation:Β 

Replace sealing ring (4).

Fig 5: Identifying Flange Cover, Fuel Line, Plug Connections And Sealing Ring
G06889214Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.