51 31... Notes on window bonding: Assembly

2013 Mini Cooper JCW, 2D Convertible, Standard TransSECTION Assembly
WARNING: This page is about a different car, the 2013 BMW X5 M, 2012 BMW X5 M, 2011 BMW X5 M, and 2010 BMW X5 M. However, it is still accessible from the selected car via links, so may be relevant.

To prevent a pressure build-up in the passenger compartment when the doors are closed:

  • Open a side window
IMPORTANT: Once the adhesive bead has been applied, the window glass must be installed within 7 minutes (depending on air humidity, temperature).
After 7 minutes the adhesive bead forms a skin which can no longer guarantee a perfect bond.
The general rule is: 
To secure the window glass, use only the yellow plastic adhesive tape (sourcing reference: BMW Parts Department, part number 83 19 9 410 979).
The glass will slip down if other adhesive tapes are used.
Window glass slippage will result in leaks and wind noises.

Remove adhesive residue immediately with adhesive remover (Sika remover 208, sourcing reference: BMW Parts Department). Do not press out the window glass again.

Hardened adhesive can only be removed mechanically.

Check height of windscreen/rear window with special tool 51 0 010  or 51 3 210.

Assemble vehicle.

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.