41 34 038 Replacing Outer Tail Panel Section

2013 Mini Cooper JCW, 2D Convertible, Standard TransSECTION 41 34 038 Replacing Outer Tail Panel Section
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Read contents of Body, GeneralΒ  . See 41 0 CONTENTS OF BODY, GENERALΒ .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Spot-weld bonding is used on this vehicle. Observe specific procedure.

Use only approved spot-welding apparatus for repairs!

Following new body parts are required:

  • (1) Rear trim
    Fig 1: Identifying Rear Trim
    G04791301Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints (1).

Open brazed joints (2).

Fig 2: Identifying Open Brazed Joints
G04791302Courtesy of BMW OF NORTH AMERICA, INC.

Carry over the work step shown symmetrically to the other side of the vehicle.

Open weld joints in areas (1).

Open adhesive bonds in areas (2).

Remove rear trim.

Installation:Β 

Replace glued connection in areas (2) with plug welding.

Adjust rear lid lower section to fit before welding.

Fig 3: Identifying Open Adhesive Bonds Areas
G04791303Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.