61 13... Special tools for wiring harness repairs

Special tools required: 

• 61 0 300
• 61 0 400
• 61 1 100
• 61 4 320
• 61 0 200
• 61 0 210
• 61 0 220
• 61 0 230
• 61 0 240

Repair range, vehicle electrical system: 

Single parts for wiring harness repairs can be obtained via BMW/MINI parts catalogue.

Release and press-out tool: 

• Special tool 61 0 300
• Special tool 61 0 400 (N14)
• Special tool 61 1 100 (engine)

Handling: 

• Observe notes for OPENING PLUG HOUSINGS AND REMOVING CONTACTS OF DIFFERENT PLUG SYSTEMS .

Cutting to length and stripping insulation from cables: 

Wire stripper MultiStrip10 (can be obtained via BMW/MINI parts/workshop catalogue)

Handling: 

• Refer to instructions for CUTTING CABLES TO LENGTH AND STRIP INSULATION 

Crimping stop parts (small contacts) and butt connectors: 

• Required special tool: 61 4 320

1. Tool without crimping head
2. Crimping head (refer to STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH )
3. Crimping head (refer to CRIMPING FIBRE-OPTIC CABLE CONTACTS )
4. Crimping head (refer to CRIMPING MQS CONTACTS )
5. Crimping head (refer to CRIMPING MPQ CONTACTS )
6. Replacement blade for face-cutting fibre-optic cables
7. Replacement blade with tool for stripping insulation
8. Universal crimping head
Fig 4: Identifying Crimping Set With Pliers (61 4 320)
Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts) and butt connectors: 

• Required special tool: 61 0 200 (crimping set)
• Required special tool: 61 0 210 (matrix set SLK 8)
• Required special tool: 61 0 220 (matrix set SLK 2.8)
• Required special tool: 61 0 230 (matrix set MAK 8/DFK4)
• Required special tool: 61 0 240 (butt connector 4.0 - 6.0 mm² )

Special tools required: 

• 12 1 080
• 61 0 200
• 61 0 210
• 61 0 220
• 61 0 230
• 61 0 300
• 61 0 400
• 61 1 190
• 61 4 320
• 61 9 041 (pliers)
• 61 9 044 (matrix)

Release and press-out tool: 

• Special tool 61 0 300
• Special tool 61 0 400 (N14)

Handling: 

• See applicable service information for PLUG CONNECTIONS, TERMINALS, POWER DISTRIBUTION BOX .

Cutting to length and stripping insulation from cables: 

Handling: 

• Refer to instructions for CUTTING CABLES TO LENGTH AND STRIP INSULATION 

Crimping stop parts (small contacts): 

• Required special tool: 61 4 320

1. Tool without crimping head
2. Crimping head (refer to STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH )
3. Crimping head (refer to CRIMPING FIBRE-OPTIC CABLE CONTACTS )
4. Crimping head (refer to CRIMPING MQS CONTACTS )
5. Replacement blade for face-cutting fibre-optic cables
6. Replacement blade with tool for stripping insulation
7. Universal crimping head
Fig 3: Identifying Crimping Set With Pliers (61 4 320)
Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts): 

• Required special tool: 61 0 200 (crimping set)
• Required special tool: 61 0 210 (matrix set
• Required special tool: 61 0 220 (matrix set SLK 2.8)
• Required special tool: 61 0 230 (matrix set MAK 8/DFK4)
Fig 4: Identifying Special Tools
Courtesy of BMW OF NORTH AMERICA, INC.

Crimping antenna elbow plugs: 

• Required special tool: 61 9 041 (pliers)
• Required special tool: 61 9 044 (matrix)

Handling: 

• Antenna elbow plug on radio receiver

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm² :

• Special tool 12 1 080

Handling: 

• CRIMPING STOP PARTS (CONTACTS) 

Repairing ribbon cables: 

• Required special tool: 61 1 190

Handling: 

• REPAIRING RIBBON CABLES