61 13... Crimping stop parts

2012 Mini Cooper Works, 2D CoupeSECTION 61 13... Crimping stop parts

Special tools required:Β 

The following spare parts can be obtained via BMW/MINI parts catalogue:

  1. Butt connectors and contact sleeves for comb connectors up to 2.5 mm
  2. Butt connectors and contact sleeves for comb connectors larger than 2.5 mm2
  3. Contact sleeves for 4 mm2 comb connectors and ignition cable contacts

    Use the following special tools (from kit 12 1 080 ) to attach ignition cable contacts and crimp 4 mm2 contact sleeves for comb connectors:

    Also, refer to SPECIAL TOOLS FOR WIRING HARNESS REPAIRSΒ .

    Fig 1: Identifying Hand Pliers And Nest
    G04727469Courtesy of BMW OF NORTH AMERICA, INC.

    Release special tool 12 1 081 :

    Squeeze grips (1) lightly and push release lever (2) in direction of arrow.

    Or:

    Compress handles until limit position, hand pliers unlock automatically.

    Fig 2: Releasing Special Tool (12 1 081)
    G04727470Courtesy of BMW OF NORTH AMERICA, INC.

    Place 4 mm2 contact sleeve in nest with anti-twist safeguard (1) as far as possible.

    Fig 3: Inserting Contact Sleeve In Nest
    G04727471Courtesy of BMW OF NORTH AMERICA, INC.

    Preload contact by squeezing matrix in crimping tool. Grip contact (1) firmly only, do not crimp.

    Fig 4: Griping Contact
    G04727472Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.