61 13... Installing comb connector for retrofitting/repairs

2011 Mini Cooper S Countryman ALL4, StandardSECTION 61 13... Installing comb connector for retrofitting/repairs

Special tools required: 

  • 61 9 041
  • 61 9 042
NOTE: The repair range IV for vehicle electrical system contained the required special tools and individual parts for retrofitting and repair work with the aid of fan connectors.

The case can no longer be ordered. Order individual parts for wiring harness repair via BMW/MINI parts catalogue.

Fig 1: Identifying Special Tools For Vehicle Electrical System Repairing
G04727459Courtesy of BMW OF NORTH AMERICA, INC.

Choose contact sleeve (up to 4 mm2 ) in accordance with wire cross-section.

Fig 2: Identifying Contact Sleeves
G04727481Courtesy of BMW OF NORTH AMERICA, INC.

Alternatively: 

Choose contact sleeves (up to 2.5 mm 2 ) or comb connectors.

Fig 3: Identifying Contact Sleeves And Comb Connectors
G04727482Courtesy of BMW OF NORTH AMERICA, INC.

Cut through wire loop in wiring harness at established point.

Strip insulation from both wire ends.

See repair instructions 

CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES 

Fig 4: Identifying Crimp Tool
G04727463Courtesy of BMW OF NORTH AMERICA, INC.

Crimp contact sleeves on both wire ends.

See repair instructions 

CRIMPING ON STOP PARTS 

NOTE: If using repair kit for contact sleeves, refer to repair instructions: BUTT CONNECTOR FOR REPAIRING A PLUG CONNECTION 
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.