51 31... Window glass removal with wire pull handle: Notes

2011 Mini Cooper S Countryman ALL4, StandardSECTION Notes

Special tools required: 

WARNING:

Follow SAFETY INFORMATION  for working on vehicles with airbag systems (risk of injury).

Always wear safety goggles and protective gloves for your own safety.

Handle sharp-edged tools with care (risk of damage to the head airbag and the window glass).

Attention! 

Follow the individual repair instructions!

Protect inner and outer working area (body, trim panels, cables etc.) against damage.

Depending on the area of application, a SEPARATING CORD  can also be used as an alternative to wire.

Using the separating cord prevents any damage to the body.

Do not pull the separating cord over any sharp edges (risk of tearing)!

Used tool: 

Use SUCTION LIFTER (51 3 010)  to lift out the window glass.

Always keep both suction cups dry and clean to ensure their optimum adhesion on the windscreen.

Secure window glass (if necessary with adhesive tape) against falling out.

Fig 1: Lifting Window Glass Using Suction Cups (51 3 010)
G08511685Courtesy of BMW OF NORTH AMERICA, INC.

Pulling cutting wire into vehicle: 

  • Grip wire with pliers

    (If access is difficult: using WIRE STARTER (SPECIAL TOOL 2 150 267) , feed wire through adhesive bead.)

  • Wire end (1) must be bent towards window glass.
  • Heat wire end (1) and use it to pierce adhesive bead (2).
  • Pull approximately half of the wire into the passenger compartment
Fig 2: Identifying Wire End And Adhesive Bead
G06176803Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.